Mar 31, 2021 the base volkswagen jetta s comes standard with a 147horsepower turbocharged 1. Passats are really nice cars, and the solid feel of a manual trans really makes them nice. Unlike the mk4, the mk5 with manual transmission uses the abs sensors to sense vehicle speed. Manual transmission swap parts kit vw jetta gti cabrio mk3 5 speed 2. Sep, 2016 the car does run with the existing ecu and cluster, but doesnt run right since in auto transmission mode i did an ecu and cluster swap from the 2004 gti to 2005 jetta, swapped the key fob portion with the pill, still doesnt start.
Complete manual transmissions for sale find or sell auto parts. Complete manual transmissions for volkswagen gti for sale ebay. Jul 08, 2016 for those in the know and for newbies, just the same, a manual transmission is the only way to roll with a 99. Complete manual transmissions for volkswagen jetta ebay. Volkswagen jetta owners have reported 57 problems related to manual transmission under the power train category. Or, buy a manual ecm for your year and emissions type. A dsg transmission can perform a complete shift in around 200 milliseconds and can shift more quickly than the best drivers in a similar manual transmission vehicle. I see that it costs around 3 to 5 grand to do the swap, i would really like to have a 6 speed, but a 5 would do fine. Remove the small metal brace from the plastic housing carefullyjettagolf. Used transmission comes with axels, shift box, and linkage, starter, pedal set. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. In a manual transmission, that piece is called a clutch, and in an automatic transmission, its a torque converter. Using a properly formulated transmission fluid for your volkswagen jetta can protect your vehicle from costly problems down the road. Auto to manual swap procedures for the mkiv tdi including.
I bought the car after the person did an automatic transmission to a manual transmission swap and the neutral safety switch some how changed from park to reverse and now it wont start it ran and drove until a day ago and now when i turn the key on the indicator light in the cluster went from park to drive i swapped clusters to a manual trans cluster and now when i turn the key on the reverse. Bew engine transmission removal should be about the same. Complete manual transmissions for volkswagen gti ebay. The new beetle transmission has slightly different gearing from the jetta and golf. Sure, the dsg transmissions dual clutch, direct shift gearbox in these are pretty.
Jul 30, 2009 i have a late model 95 jetta with a bad auto transmission. Shop autozone for 2005 volkswagen jetta manual transmission. The deep dish on americas favorite food add comment. Complete manual transmissions for volkswagen jetta for sale ebay. Volkswagen jetta manual transmission problems part 1.
Recoding ecu from automatic to standard rosstech forums. Automatic to manual transmission swap cj pony parts. These driveshaft flanges are used, they are inspected to make sure the splines are good. A few more parts are needed to swap out an auto see below for prices this kit consists of. I wanted to know if some1 could help me with a guide on how to remove the auto box and install the. Im still looking at doing a full conversion by swapping the ecu for a manual unit, but that is in the future. Very few passats came with a manual transmission here in usa, and no passat tdis came with manual transmission. Luckily for them, the entrylevel s, sporty rline, and two gli trims all come standard with a sixspeed manual to help the driver feel more in control. Transmission removal on mk4 jetta golf new beetle alh tdi engine. Jetta tdi mkiii a3 chassis w ahu engine 19971999 jetta tdi mkiv a4 chassis w alh engine 19992003.
Download jetta vr6 manual transmission swap pdf qiangrobertas. The standard 5 to 6 speed setup comes with all the items you see in the picture. This works with all manual transmission vws from 1996 to the present, as well as many older models. Trans code euh, backing plate dust plate, starter,axels, shifter, shift cable, pedals, 69,800. Most transmission fluid is going to be a nice amber color. To serve more readers get the book jetta vr6 manual transmission swap. Could someone provide a link as to the procedure to swap these units out. If your volkswagen jetta s transmission fluid levels are full, but you are experiencing these symptoms, you should pay attention to the color of your transmission fluid. Jan 17, 2010 98 jetta 020 manual transmission wont go into any gears did a tranny swap old one got a hole in it and swapped it i tried adjust linkages still same thing i installed new clutch and pressure plate, whole new clutch kit still wont go with engine off i can go into all gears fine with engine on wont go in any gears except reverse if i really force it. What would be involved in converting a 2006 jetta tdi from dsg to manual shift. In order to swap your automatic transmission for a manual or vice versa if thats your objective, youll need to disconnect the current coupling material and install the new one.
I also have a 01 jetta tdi with a automatic transmission that is starting to fail. The most recently reported issues are listed below. Cabrio 9502 golf gti 9398 golf gti 99, 8th digit vin h jetta 9398 jetta. Search new and used cars, research vehicle models, and compare cars, all online at. Im swaping from auto to manual but i need to know if someone has done it before, i need to know how to connect the.
Auto to manual conversion transmission the vr6 owners club. If cannot be recoded then have a tuner retune ecm for manual. Set includes 02z311158a large gear and 02z3161a small gear as well as the concave washer. Source for vw transaxle rebiult units, technical info. Amsoil transmission fluids offer the best protection for your jetta, even in the most severe driving conditions. I want to know and get like a 100% complete list of what i would need to swap it out for a 5 speed manual. Manual transmission swap parts kit vw jetta gti cabrio mk3 5. The 01m fourspeed automatic that was offered in these cars was extremely notorious for failure.
The ms twin disc clutch kit are designed to hold 100 to 200% more torque capacity to the wheels with sprung organic discs. The definitive guide to vwaudi 6speed manual transmissions. They come stock with 108mm, swapping to 100mm cups will allow you to run a stock mk1 axle set. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code. I would really like to do the swap myself however i do not have the time or space to do the work. Used volkswagen jetta with manual transmission for sale on. Manual transmission swap parts kit vw jetta gti cabrio mk3. Specifically developed for use in various dualclutch transmissions dct transmissions and manual gearboxes. Page 15 auto to manual swap procedures for the mkiv tdi including bug. The stick shift is also standard in rline and gli models. Auto to manual swap procedures for the mkiv tdi including bug. Wiring the mk5 5speed manual transmission only has one electrical switchsensor and that is the reverse switch. Raise the front high enough to be able to remove the transmission out through the bottom with the transmission sitting on a transmission jack, and place jack stands.
Passat 5 speed manual trans conversion kansas city tdi. Depending on the exact trim level, the dsg equipped mk7 gti is about twotenths of a second faster to 60 miles per hour at 5. May 01, 20 i finished the tiptronic to manual transmission swap. Its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual. Either way, i can help you solve the problem with your beloved car. He loves it to death with the only exception being the transmission. I am unsatisfied driving the dsg and i would prefer the 5. This article has tips on how to remove and replace the manual transmission in the mk4 jetta golf new beetle tdi with alh engine.
Also please check out the statistics and reliability analysis of volkswagen jetta based on all problems reported for the jetta. Quality german auto parts vw auto to standard conversion kits. Used volkswagen jetta with manual transmission for sale. This will allow you to use the 85up stock 100mm axles for your swap.
When running 02j transmission and running our manual cable conversion you will have interferance issues with reverse switch, when using 02j shifter tower or transmission you must cut off the mounting flange for the reverse switch late model 02j transmission 1. The engine was producing power, but something was wrong with the transmission. I have some friends that know vw cars so they could help me. Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit. Vw 5 spd used manual transmission jetta, golf 19931998 vw 5 spd transmission for various vw applications jetta, golf 19931998. Vw jetta gli 6 speed manual transmission mk4 0005 oem fzq golf gti 337. My concern and where it gets vague is the electronic side of the swap i have read through this page vw beetle golf jetta automatic to 5 speed. Every manual transmission car still available in 2021 carfax. What type of transmission fluid for volkswagen jetta. Quality german auto parts vw mk3 jetta, golf 19931998.
Volkswagen jetta questions transmission swap cargurus. On the opposite end of the spectrum, the 02j manual transmission is wellknown for its reliability and durability. Jun 20, 2020 volkswagen beetle 20122018 factory repair manual the volkswagen arteon is a four door fastback based on the volkswagen group mqb platform. Have a competent tuner flash the ecu to a manual or swap in a manual ecu and have a tuner bypass the immobilizer. I love doing these conversions, but your 01m can be fixed. Are you ready to see your fixer upper these famous words are now synonymous with the dynamic. Jun 05, 2014 after the 01m automatic let loose, its replacement was this 02j fivespeed manual unit from the same era jetta tdi. Download jetta vr6 manual transmission swap pdf jetta vr6 manual transmission swap available in formats pdf, kindle, epub, itunes and mobi also. The retaining bolts are offered lubed with motor oil and torqued to. Volkswagen jetta 2004, 8100 dual clutch transmission fluid by liqui moly. I swapped a manual transmission into my 2002 jetta tdi.
Golf a4 mk4 tdi 02m 5 speed to 6 speed conversion kit. I used an 0a3 6 speed out of a 2005 s4, all the parts bolted right up to my 2003 1. If preferred, buyers can swap this transmission out for the eightspeed automatic that comes standard in all other trim levels. This is my first instructable, thanks to everyone who. Set includes large gear 02z 311 158a, small gear, 02z 311 361a, and spring plate for the small gear. Raise the front high enough to be able to remove the transmission out through the. This is an overview and timelapse video of one of my recent projects. Engine may not be possible, may need manual transmission ecm recode from 3 to 1 for auto. Remove the small metal brace from the plastic housing carefully jetta golf. My car is in great shape and i dont want to sell it. I myself love tdis and even more so vws im on my 3rd jetta and 2nd one. Vwaudi 6speed manual transmission oil service information.
Swapping out the automatic for a manual transmission is common in the jetta world. Buy online and pick up in store, or get fast, free delivery on qualified orders. The deep dish on americas favorite food add comment celestial thief edit. Transmission removal on mk4 jetta golf new beetle alh tdi. This is a good used unit that has been inspected and gone through.
Would it be possible or practical to put in a manual transmission into my car instead of the automatic i have now. Manual transmission swap parts kit 9905 vw jetta golf mk4 beetle 02j 2. Like all transverse transmissions from volkswagen and audi, the family of 6speed manuals is a transaxle design, which means the gears, synchros, bearings, and final drive components such as the differential share lubrication oil. The 02j is the stock transmission in a4 platform 5speed. Read online celestial thief pdf everybody loves pizza. Over the winter izzy got a built jetta, when he got it second gear was blown so we replaced the whole transmission with a tdi trans. I was contracted by a client to convert a tdi automatic golf to 5 speed manual, the transmission had failed and the cost of replacement was too high compared to. The process and considerations in swapping a mk 4 vw from an automatic to manual transmission.
355 902 552 657 1424 692 310 1193 654 926 733 1027 51 1567 1344 929 1083 331 541 361 318 1162 500 1195 1080 1529 1434 951 251